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This HOWTO page seems to be the one article everyone links to to fix bad blocks that SMART is reporting. It's a great page, full of info, however it is fairly outdated and doesn't address my particular setup. Here is how my config is different:

This HOWTO page seems to be the one article everyone links to to fix bad blocks that SMART is reporting. It's a great page, full of info, however it is fairly outdated and doesn't address my particular setup. Here is how my config is different:

EDIT 3

Writing to the block directly produced filesystem errors. I've chosen an answer that solved the problem quickly:

# 1  Short offline       Completed without error       00%     14211         -
# 2  Extended offline    Completed: read failure       30%     12244         3212761936

Thanks to everyone who helped. =)

EDIT 2

More commands and info.

I feel like an idiot forgetting to include this originally. This is SMART values for /dev/sda. I have 1 Current_Pending_Sector, and 0 Offline_Uncorrectable.

SMART Attributes Data Structure revision number: 16
Vendor Specific SMART Attributes with Thresholds:
ID# ATTRIBUTE_NAME          FLAG     VALUE WORST THRESH TYPE      UPDATED  WHEN_FAILED RAW_VALUE
  1 Raw_Read_Error_Rate     0x002f   100   100   051    Pre-fail  Always       -       166
  2 Throughput_Performance  0x0026   055   055   000    Old_age   Always       -       18345
  3 Spin_Up_Time            0x0023   084   068   025    Pre-fail  Always       -       5078
  4 Start_Stop_Count        0x0032   100   100   000    Old_age   Always       -       75
  5 Reallocated_Sector_Ct   0x0033   252   252   010    Pre-fail  Always       -       0
  7 Seek_Error_Rate         0x002e   252   252   051    Old_age   Always       -       0
  8 Seek_Time_Performance   0x0024   252   252   015    Old_age   Offline      -       0
  9 Power_On_Hours          0x0032   100   100   000    Old_age   Always       -       12224
 10 Spin_Retry_Count        0x0032   252   252   051    Old_age   Always       -       0
 11 Calibration_Retry_Count 0x0032   252   252   000    Old_age   Always       -       0
 12 Power_Cycle_Count       0x0032   100   100   000    Old_age   Always       -       75
181 Program_Fail_Cnt_Total  0x0022   100   100   000    Old_age   Always       -       1646911
191 G-Sense_Error_Rate      0x0022   100   100   000    Old_age   Always       -       12
192 Power-Off_Retract_Count 0x0022   252   252   000    Old_age   Always       -       0
194 Temperature_Celsius     0x0002   064   059   000    Old_age   Always       -       36 (Min/Max 22/41)
195 Hardware_ECC_Recovered  0x003a   100   100   000    Old_age   Always       -       0
196 Reallocated_Event_Count 0x0032   252   252   000    Old_age   Always       -       0
197 Current_Pending_Sector  0x0032   100   100   000    Old_age   Always       -       1
198 Offline_Uncorrectable   0x0030   252   100   000    Old_age   Offline      -       0
199 UDMA_CRC_Error_Count    0x0036   200   200   000    Old_age   Always       -       0
200 Multi_Zone_Error_Rate   0x002a   100   100   000    Old_age   Always       -       30
223 Load_Retry_Count        0x0032   252   252   000    Old_age   Always       -       0
225 Load_Cycle_Count        0x0032   100   100   000    Old_age   Always       -       77

# mdadm -D /dev/md0
/dev/md0:
        Version : 1.2
  Creation Time : Thu May  5 06:30:21 2011
     Raid Level : raid1
     Array Size : 1953512383 (1863.01 GiB 2000.40 GB)
  Used Dev Size : 1953512383 (1863.01 GiB 2000.40 GB)
   Raid Devices : 2
  Total Devices : 2
    Persistence : Superblock is persistent

    Update Time : Tue Jul  3 22:15:51 2012
          State : clean
 Active Devices : 2
Working Devices : 2
 Failed Devices : 0
  Spare Devices : 0

           Name : server:0  (local to host server)
           UUID : e7ebaefd:e05c9d6e:3b558391:9b131afb
         Events : 67889

    Number   Major   Minor   RaidDevice State
       2       8        1        0      active sync   /dev/sda1
       1       8       17        1      active sync   /dev/sdb1

As per one of the answers: it would seem I did switch seek and skip for dd. I was using seek as that's what is used with the HOWTO. Using this command causes dd to hang: # dd if=/dev/sda1 of=/dev/null bs=4096 count=1 skip=401594986

Using blocks around that one (..84, ..85, ..87, ..88) seems to work just fine, and using /dev/sdb1 with block 401594986 reads just fine as well (as expected as that disk passed SMART testing). Now, the question that I have is: When writing over this area to reassign the blocks, do I use /dev/sda1 or /dev/md0? I don't want to cause any issues with the RAID array by writing directly to one disk and not having the other disk update.